Knoll Ecoform Molded Pulp Compact

A plastic-free refillable compact crafted from plant-based fibers, so the unit is fully recyclable and biodegradable, alongside being customizable by brands. The compact is made from renewable plant-based fibers, such as bamboo and sugar cane, and contains no synthetic materials, inks, or coatings, ensuring full recyclability and compostability in standard waste streams. The compact is manufactured using high eViciency steel tooling and a closed-loop water cycle, thus reducing material waste and water usage. In addition, the lightweight design lowers transportation emissions and enables flat packing and eVicient storage, further reducing its carbon footprint. To customize, the pulp can be vat dyed in a variety of colors with options for embossing and pad printing to reflect a brand’s identity. The compact’s molded interior platform and thumb notch, meanwhile, ensure easy refill removal of the product within. The compact’s design is fully scalable for mass production.

Introducing the Molded Pulp Compact Refill with Tab Closure—an innovative sustainable beauty packaging solution made from plant based fibers like bamboo wood and sugarcane Fully recyclable and biodegradable this plastic free compact features a secure tab closure for repeated use and a sleek lightweight design that optimizes storage and reduces shipping emissions Its single material construction requires no disassembly simplifying recycling and composting With customizable color embossing and print options it offers a premium branded look A molded interior platform and thumb notch ensure easy refill removal Scalable efficient and eco conscious this compact supports refill culture and circular beauty

Made from renewable plant fibers, it is fully biodegradable, recyclable, and plastic-free—eliminating the need for disassembly or special recycling processes. Its lightweight structure reduces transportation emissions, while the space-saving design allows efficient stacking and flat-packing. Molded pulp uses a closed-loop water system, conserving resources during production. The single-material design simplifies disposal and encourages responsible consumer behavior. Durable and customizable, it supports luxury branding with embossing, vat-dyeing, and printing. Its refillable format reduces waste, aligning with circular economy principles and setting a new standard in sustainable beauty packaging.

The Molded Pulp Compact Refill with Tab Closure is an innovative eco conscious packaging solution made entirely from renewable plant based fibers such as bamboo wood and sugarcane Designed to replace traditional plastic compacts it contains no synthetic materials adhesives inks or coatings—ensuring full recyclability and compostability in standard paper waste streams As a packaging item no INCI listed ingredients apply Its sleek single material design incorporates a secure tab closure molded thumb notch for easy product removal and a refined internal pulp platform for a premium structured look Manufactured using high efficiency steel tooling and a closed loop water cycle this compact significantly reduces material waste and water usage supporting a low impact production process The lightweight design lowers transportation emissions and enables flat packing and efficient storage further reducing its carbon footprint Fully customizable the pulp can be vat dyed in a variety of colors with options for embossing and pad printing to reflect brand identity The compact is refillable supporting waste reduction and encouraging sustainable consumer habits aligned with a circular economy While currently available as a functional prototype the design is fully scalable for mass production making it ideal for brands seeking sustainable innovative and luxurious

8/1/2024

The Molded Pulp Compact Refill with Tab Closure is priced between 0 35 and 0 65 USD per unit depending on order volume customization options and production scale It is targeted at eco conscious beauty brands luxury and indie cosmetic companies embracing refillable systems and private label manufacturers seeking innovative scalable and sustainable packaging The compact appeals to consumers—especially Millennials and Gen Z—who prioritize environmentally responsible purchases as well as to brands in the skincare cosmetics natural beauty luxury beauty and wellness sectors Ideal for both retail and e commerce this solution offers a premium plastic free alternative that aligns

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The Molded Pulp Compact Refill with Tab Closure is a groundbreaking innovation in beauty packaging—100% plastic-free, biodegradable, and recyclable in the paper stream. Unlike traditional compacts that require disassembly, this single-material design simplifies end-of-life disposal. Made from renewable bamboo, wood, and sugarcane fibers, it features a secure tab closure, molded thumb notch, and sleek interior platform for a premium feel. Produced using steel tooling and a closed-loop water cycle, it reduces waste and conserves resources. Fully customizable and refillable, it combines high-end aesthetics with true sustainability—setting a new standard for eco-luxury in the beauty industry and outpacing plastic competitors.

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Recyclable program

The Molded Pulp Compact Refill with Tab Closure fully aligns with the evaluation criteria for its category in the Cosmopak North America 2025 Awards, standing out as a truly innovative, sustainable, and market-ready packaging solution for the modern beauty industry. Designed with both environmental impact and user experience in mind, the compact is made entirely from renewable, plant-based fibers such as bamboo, wood, and sugarcane. It is 100% plastic-free, biodegradable, and recyclable in the standard paper waste stream, offering a seamless end-of-life process without the need for disassembly—unlike traditional plastic compacts that require removal of metal clasps, mirrors, or adhesives. This single-material construction reduces contamination and supports circular economy goals. One of the most innovative aspects of the design is its tab closure system, which offers secure, repeated use without relying on magnets or plastic clips. Additionally, the thoughtfully engineered thumb notch and sleek molded interior platform enhance both functionality and aesthetics, ensuring a premium user experience. The compact’s lightweight and space-saving design contributes to a reduced carbon footprint during transportation and allows for efficient stacking, storage, and flat-packing, making it ideal for both retail shelves and e-commerce logistics. From a production standpoint, it is manufactured using high-efficiency steel tooling and a closed-loop water cycle, minimizing waste and conserving resources. These technical advancements not only reduce the environmental impact of production but also ensure scalability for mass manufacturing—meeting the demands of indie and global brands alike. The molded pulp material is fully customizable, supporting vat dyeing in various colors, embossing, and precision pad printing to reflect a brand’s identity while maintaining a clean, minimalist, and luxurious aesthetic. As consumer demand shifts toward sustainable, refillable, and plastic-free options—especially among Gen Z and Millennial demographics—this compact offers a timely and compelling solution. It aligns perfectly with emerging market trends, regulatory pressures, and corporate sustainability goals. Moreover, its refillable design supports long-term waste reduction strategies and reinforces brand commitment to environmental responsibility. Currently available as a fully functional prototype, this compact is not only viable for commercial use but also sets a new standard in eco-luxury packaging. It bridges the gap between sustainability and high-end design in a way that few competitors can, making it a standout contender for the Cosmopak North America 2025 Awards.

Knoll Packaging is deeply committed to sustainability, ethical practices, and social responsibility across every aspect of its business. We prioritize the use of sustainable materials, such as plant-based fibers and recycled content, to create eco-friendly packaging solutions that are fully recyclable and biodegradable. Our innovative designs focus on reducing environmental footprints by minimizing waste, optimizing transportation efficiency, and supporting refillable formats to promote circular economy principles. We ensure all sourcing is ethical and transparent, partnering with suppliers who follow fair trade practices and uphold labor rights. While our core business centers on sustainable packaging rather than formulations, we actively support cruelty-free standards and collaborate with brands committed to cruelty-free certifications. Knoll Packaging strives to lead the industry by delivering premium, responsible packaging that aligns with both environmental stewardship and social equity, helping our clients meet their sustainability goals while protecting the planet and communities.

Knoll Packaging positions itself as a premium, sustainable packaging solutions provider focused on the beauty and personal care industries, serving brands that prioritize eco-friendly innovation and luxury design. Our products are distributed primarily through direct partnerships with cosmetic brands, private label companies. Currently, our packaging solutions are available globally.